Certified IATF Technical Core Tools Training

Instructor Trista Tan
Categories ISO Standards
Total Training Hours 28 hours

Objectives

This program is designed to enable the participants to acquire the practical knowledge on the Interpretation of The Six Technical Core Tools of the AIAG-Reference Manuals with a view to integrate their applications into the IATF 16949:2016 Automotive QMS Requirements effectively.

Duration

4 days | 9am – 5pm | 28 hours

Who should attend

This program is designed for Quality Control / Quality Assurance / Technical and Engineering Personnel who are involved in managing IATF 16949 related Quality System activities with view to meet IATF 16949 Requirements.

Course Fees

Member Fee: S $1,805.04
Non-Member Fee: S $1,979.44

All fees stated are inclusive of Registration Fee and 9% GST.

Award of Certificate

Certificate of Completion will be issued to participants who have completed all class assignments and passed the exam. Certificate of Attendance for those attended at least 75% of the course.

Course Content

Total Training Hours: 28 hours

Day One (am): Advanced Product Quality Planning (APQP) 0/7
- Lecture1.1
  
  Introduction
- Lecture1.2
  
  Plan and Define Program
- Lecture1.3
  
  Product Design and Development
- Lecture1.4
  
  Process Design and Development
- Lecture1.5
  
  Product and Process Validation
- Lecture1.6
  
  Feedback, Assessment and Corrective Action
- Lecture1.7
  
  Class-room exercise and discussion
Day One (pm): Control Plan (CP) 0/5
- Lecture2.1
  
  Introduction
- Lecture2.2
  
  Control Plan Requirements and Guidelines
- Lecture2.3
  
  Control Plan Development
- Lecture2.4
  
  Control Plan Phases
- Lecture2.5
  
  Classroom exercise and discussion
Day Two: Failure Mode and Effect Analysis (FMEA) 0/4
- Lecture3.1
  
  Introduction o Purpose and Description o Objectives and Limits of FMEA o Integration of FMEA in the Company o FMEA for Products & Processes o Project Planning (5T) o FMEA Methodology
- Lecture3.2
  
  Execution of The Process FMEA (PFMEA) o 1st Step: Planning and Preparation o 2nd Step: Structure Analysis o 3rd Step: Function Analysis o 4th Step: Failure Analysis o 5th Step: Risk Analysis o 6th Step: Optimization o 7th Step: Results Documentation
- Lecture3.3
  
  Process Flow Diagram Analysis and Development of PFME
- Lecture3.4
  
  Classroom exercise and discussion
Day Three: Measurement System Analysis (MSA) 0/1
- Lecture4.1
  
  Introduction to: o MSA-GR&R Studies o Main Concept of Measurement System Analysis o Computation Techniques Associated with GR&R o Types of Measurement System Variation o Analysis of Measurement System Study (Ref: GR&R) o Variable Measurement Study (Range / Average Range / ANOVA) o Attribute Measurement System (Range / Ave. & Range / ANOVA) o Attribute Measurement System (Kappa Value & Effectiveness / Miss Rate / False Alarm Rate) o Method For reducing Unacceptable GR&R Result o Application of Calibration Techniques in Measurement System o Classroom assignment & exercise
Day Four (am): Statistical Process Control (SPC) 0/2
- Lecture5.1
  
  Introduction to the Essential SPC Tools o Measure of Dispersion o XBar-R Control Chart o Process Performance Studies: Pp. PpK o Process Capability Studies: Cp, CpK o Distinction and Interpretation of PpK & CpK Values
- Lecture5.2
  
  Application of the SPC Tools in managing the Key Production Processes
Day Four (pm): Production Part Approval Process (PPAP) 0/3
- Lecture6.1
  
  Brief Introduction to: o PPAP Process Requirements o Customer Notification and Submission Requirements o Submission to Customer – Levels of Evidence o Part Submission Status o Record Retention o Classroom exercise and discussion
- Lecture6.2
  
  Review and Discuss PPAP Requirements and their filings
- Lecture6.3
  
  Class-room assignment and discussion