Interpretation & Application of AIAG-VDA Integrated Approach to enhance 7-Step FMEA

Course Content

Total Training Hours: 14 hours

  • Day One (0900~1200 hrs): Foundation FMEA  0/7

    • Lecture1.1
      Essential Concept of FMEA Development Activities
    • Lecture1.2
      Process Flow Diagram
    • Lecture1.3
      Prevention Control vs Detection Control
    • Lecture1.4
      Fundamental Concept of Risk Management
    • Lecture1.5
      Risk Estimation Techniques
    • Lecture1.6
      Risk Evaluation Criteria
    • Lecture1.7
      Classroom Exercises & Discussion

  • Day One (1300~1700 hrs): Introduction To AIAG-VDA FMEA  0/13

    • Lecture2.1
      a) Introduction
    • Lecture2.2
      • Purpose and Description
    • Lecture2.3
      • Objectives and Limits of FMEA
    • Lecture2.4
      • Integration of FMEA In the Company
    • Lecture2.5
      • FMEA For Products and Processes
    • Lecture2.6
      • Project Planning (5T)
    • Lecture2.7
      • FMEA Methodology
    • Lecture2.8
      • Classroom Exercises & Discussion
    • Lecture2.9
      b) Classification of FMEA
    • Lecture2.10
      Design FMEA
    • Lecture2.11
      Process FMEA
    • Lecture2.12
      FMEA-MSR
    • Lecture2.13
      Severity, Occurrence, Detection & Action Priority (AP) Tables

  • Day Two (0900~1200 hrs): Illustration of the 7-Step Process FMEA  0/7

    • Lecture3.1
      Process FMEA 1st Step: Planning and Preparation
    • Lecture3.2
      Process FMEA 2nd Step: Structure Analysis
    • Lecture3.3
      Process FMEA 3rd Step: Function Analysis
    • Lecture3.4
      Process FMEA 4th Step: Failure Analysis
    • Lecture3.5
      Process FMEA 5th Step: Risk Analysis
    • Lecture3.6
      Process FMEA 6th Step: Optimization
    • Lecture3.7
      Process FMEA 7th Step: Results Documentation

  • Day Two (1300~1700 hrs): Practical Exercise on 7-Step Process FMEA   0/5

    • Lecture4.1
      Participants will be supervised to execute the following assignments:
    • Lecture4.2
      Outline a FMEA Procedure based on the given FMEA Methodology
    • Lecture4.3
      Draft a Process Flow Diagram before conducting a Process FMEA
    • Lecture4.4
      Conduct PFMEA by applying AIAG-VDA 7-Step Methodology.  Review the outputs of the 6-Steps and then compile the FMEA Reports in accordance with the 7th Step
    • Lecture4.5
      Individual or Group Presentation & Discussion
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