Interpretation & Application of AIAG-VDA Integrated Approach to enhance 7-Step FMEA

Instructor SQI
Categories Quality Tools & Techniques
Total Training Hours 14 hours

Objective

This program is designed to equip the participants with the practical knowledge on the Interpretation and application of AIAG-VDA Integrated Approach To Failure Mode and Effects Analysis (FMEA) in order to enable them to develop Design FMEA, Process FMEA and Supplemental FMEA for Monitoring and System Response.

Duration

2 days | 9am – 5pm | 14 hours

Who Should Attend

This program is designed for R&D / Quality Control / Process Control / Quality Assurance / Technical and Engineering Personnel who are involved in managing Design Control / Process Control and Quality Control activities with a view to enhance process and productivity improvements through the application of FMEA.

Course Fees

Member Fee: $782.62
Non-Member Fee: $867.64

All fees stated are inclusive of Registration Fee and 9% GST.

Award of Certificate

Certificate of Completion will be issued to participants who have attended at least 75% of the course.

Course Content

Total Training Hours: 14 hours

Day One (0900~1200 hrs): Foundation FMEA 0/7
- Lecture1.1
  
  Essential Concept of FMEA Development Activities
- Lecture1.2
  
  Process Flow Diagram
- Lecture1.3
  
  Prevention Control vs Detection Control
- Lecture1.4
  
  Fundamental Concept of Risk Management
- Lecture1.5
  
  Risk Estimation Techniques
- Lecture1.6
  
  Risk Evaluation Criteria
- Lecture1.7
  
  Classroom Exercises & Discussion
Day One (1300~1700 hrs): Introduction To AIAG-VDA FMEA 0/13
- Lecture2.1
  
  a) Introduction
- Lecture2.2
  
  • Purpose and Description
- Lecture2.3
  
  • Objectives and Limits of FMEA
- Lecture2.4
  
  • Integration of FMEA In the Company
- Lecture2.5
  
  • FMEA For Products and Processes
- Lecture2.6
  
  • Project Planning (5T)
- Lecture2.7
  
  • FMEA Methodology
- Lecture2.8
  
  • Classroom Exercises & Discussion
- Lecture2.9
  
  b) Classification of FMEA
- Lecture2.10
  
  Design FMEA
- Lecture2.11
  
  Process FMEA
- Lecture2.12
  
  FMEA-MSR
- Lecture2.13
  
  Severity, Occurrence, Detection & Action Priority (AP) Tables
Day Two (0900~1200 hrs): Illustration of the 7-Step Process FMEA 0/7
- Lecture3.1
  
  Process FMEA 1st Step: Planning and Preparation
- Lecture3.2
  
  Process FMEA 2nd Step: Structure Analysis
- Lecture3.3
  
  Process FMEA 3rd Step: Function Analysis
- Lecture3.4
  
  Process FMEA 4th Step: Failure Analysis
- Lecture3.5
  
  Process FMEA 5th Step: Risk Analysis
- Lecture3.6
  
  Process FMEA 6th Step: Optimization
- Lecture3.7
  
  Process FMEA 7th Step: Results Documentation
Day Two (1300~1700 hrs): Practical Exercise on 7-Step Process FMEA 0/5
- Lecture4.1
  
  Participants will be supervised to execute the following assignments:
- Lecture4.2
  
  Outline a FMEA Procedure based on the given FMEA Methodology
- Lecture4.3
  
  Draft a Process Flow Diagram before conducting a Process FMEA
- Lecture4.4
  
  Conduct PFMEA by applying AIAG-VDA 7-Step Methodology.  Review the outputs of the 6-Steps and then compile the FMEA Reports in accordance with the 7th Step
- Lecture4.5
  
  Individual or Group Presentation & Discussion