Course Content
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Day 1: 9:00AM – 05:00PM MAIN CONCEPT OF MEASUREMENT SYSTEM
- Measurement System
- Measurement / Tolerance
- Process In-Control
- Measurement System Analysis
- Gauge Capability Studies
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COMPUTATION TECHNIQUES ASSOCIATED WITH GR&R
- Standard Deviation / Rbar / d2 / Ro / d2
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TYPES OF MEASUREMENT SYSTEM VARIATION
- Bias / Repeatability / Reproducibility / Stability / Linearity
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REPEATABILITY & REPRODUCIBILITY (R&R) / GAGE CAPABILITY
- Computation of Combined GR&R using individual R & R Values
- Computation of Combined GR&R using Quick Approximation Method
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PROCEDURE FOR DETERMINING GR&R & % GR&R
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DAY 2: 09:00AM - 05:00PM COMPUTATION OF %GR&R & ITS INTERPRETATION DURING APPLICATION
- Calculation of GR&R
- Process Variation
- Percent of Tolerance
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USE OF GR &R DATA SHEET & GR&R REPORT FORMAT
- GR&R Data Sheet
- GR&R Report Format
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PRACTICAL METHOD FOR REDUCING UNACCEPTABLE GR&R RESULT
- Six Sigma Spread
- Determination of GR&R Reduction Percentage
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IMPACT OF GR&R ON PROCESS CAPABILITY STUDIES
- Process Capability Studies coupled with GR&R
- Process Capability Studies with reduced GR&R
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APPLICATION OF CALLIBRATION TECHNIQUES IN MEASUREMENT SYSTEM
- Physical Calibration
- Comparative Techniques
- Inter-laboratory Comparisons
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CLASS-ROOM ASSIGNMENT & EXERCISES