Certified Lean Expert (CLE)

Course Content

Total Training Hours: 10 weeks

  • A. Introduction to Toyota Production System  0/3

    • Lecture1.1
      Introduction to Lean Concept
    • Lecture1.2
      The Toyota Way & Toyoda Family
    • Lecture1.3
      4Ps Philosophy of Toyota Way

  • B. Waste identification and elimination  0/4

    • Lecture2.1
      Analyzing Work Activities
    • Lecture2.2
      Classification of Waste Symptom -7W
    • Lecture2.3
      Searching for Waste / Elimination Technique
    • Lecture2.4
      Lean Project Management – A3

  • C. Create Continuous Flow and Establish Pull  0/7

    • Lecture3.1
      Value Stream Analysis
    • Lecture3.2
      Create Flow & Establish Pull
    • Lecture3.3
      Quick Changeover for Operational Flexibility and Responsiveness
    • Lecture3.4
      Reducing inventory through JIT & Pull
    • Lecture3.5
      Perfecting Operation – One Piece flow
    • Lecture3.6
      Kanban and Re-ordering Point
    • Lecture3.7
      Smooth manufacturing through TAKT

  • D. Organization improvement through Kaizen  0/3

    • Lecture4.1
      Managing a Kaizen Events
    • Lecture4.2
      Facilitating Events using Kaizen Tools
    • Lecture4.3
      Project Selection Matrix

  • E. Sustaining the Gain  0/3

    • Lecture5.1
      Standard Work / Jidoka / Built in Quality
    • Lecture5.2
      5S and Visual Management
    • Lecture5.3
      Zero Defect through Poka Yoke
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