MANAGE FAILURE ANALYSIS THROUGH SYSTEMATIC APPROACH

Section 1: Course Overview  0/0

Section 2: Learning Unit 1 - The Need for Failutre Analysis  0/3

• Lecture2.1
  Overview of Failure Analysis
• Lecture2.2
  Introduction of the systematic approach to Failure Analysis
• Lecture2.3
  Failure Analysis Overall Process – 3 Distinct phases of the Failure Analysis Procedure

Section 3: Learning Unit 2 - Perform Failure Analysis  0/34

• Lecture3.1
  Phase 1 – Review on Failure Feedback (Plan)
• Lecture3.2
  – Gather Data of Defects
• Lecture3.3
  – Investigation
• Lecture3.4
  Phase 2 – Failure Analysis (Do) – Laboratory and Reliability Test
• Lecture3.5
  – How to Conduct a Technical Failure Analysis
• Lecture3.6
  – Type of Failure in different industries
• Lecture3.7
  – Electrical Failures
• Lecture3.8
  – Failure of electronic components
• Lecture3.9
  – Non-destructive testing (NDT)
• Lecture3.10
  – Failure Analysis Laboratory Test equipment
• Lecture3.11
  – Metallurgical Testing
• Lecture3.12
  – Reliability Test
• Lecture3.13
  – Laboratory Accreditation Scheme
• Lecture3.14
  Phase 2 – Failure Analysis (Do) – Failure Mode and Effect Analysis (FMEA)
• Lecture3.15
  – Two Categories of FMEA
• Lecture3.16
  – How to perform FMEA
• Lecture3.17
  – Structure Analysis
• Lecture3.18
  Group Discussions
• Lecture3.19
  Phase 2 – Failure Analysis (Do) – Corrective and Preventive Action Stage
• Lecture3.20
  – Corrective and Preventive Action
• Lecture3.21
  – Root Cause Analysis Tools and Techniques
• Lecture3.22
  – Cause and Effect Diagram
• Lecture3.23
  – 5 Why Analysis
• Lecture3.24
  – Limitations of the 5 Whys
• Lecture3.25
  – Implementation Plan
• Lecture3.26
  – 8D Approach
• Lecture3.27
  – Relationship Between FMEA and Root Cause Failure Analysis
• Lecture3.28
  – Monitor the action and evaluation the effectiveness
• Lecture3.29
  Section 4: Learning Unit 3 – Post Failure Analysis
• Lecture3.30
  Phase 3 – Communication / Standardisation (Check, Act)
• Lecture3.31
  – Results of Analysis are communicated via various reporting mechanism
• Lecture3.32
  – Management of change
• Lecture3.33
  – Control of document and records Procedure
• Lecture3.34
  Group Discussions