Course Content
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LEAN SIX SIGMA OVERVIEW
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LEAN OVERVIEW
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DEFINE PHASE METHODS; SIPOC, PROJECT CHARTERS AND TEAMS
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MEASURE PHASE METHODS AND PROCESS MAPPING
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INTRODUCTION TO MINITAB
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PROBABILITY CONCEPTS
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BASIC STATISTICS
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DEFINE & MEASURE PHASE DELIVERABLES
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PROJECT PRESENTATIONS
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MEASURE
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Gage R&R
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Introduction to Process Capability
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Cause and Effect and Failure Modes and Effects Analysis
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Advanced Process Capability
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Graphical Analysis
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Non-Normal Data
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Central Limit Theorem
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Confidence Intervals
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Introduction to Hypothesis Testing
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T Tests
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Hypothesis Testing for Discrete Data
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ANALYSE
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Power and Sample Size
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Test for Equal Variances
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ANOVA
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Correlation and Regression
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Logistic Regression
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Nonparametric Statistics
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Introduction to Designed Experiments
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Randomised Blocks
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Full Factorial Designed Experiments
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Fractional Factorial Designed
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EXPERIMENTS
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Center Points in Two Level Designs
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Response Surface Designs
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Project Presentations
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IMPROVE
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Creating Future State Maps
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Catapult Activity
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DoE Exercises
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Improve Phase Deliverables
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DoE Exercises
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Piloting and Implementation
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Acceptance Sampling
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Statistical Process Control
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Project Presentations
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CONTROL
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Control Plans
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Managing Change
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Introduction to Design for Six Sigma
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Statistical Tolerancing
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Training and Certification Requirements
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Project Presentations
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LEAN MANAGEMENT TOOLS
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Cycle Time Reduction
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5S
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Kaizen, Kanban, Just-in-Time (JIT)
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Value Stream Mapping (VSM)
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Waste Reduction (7 wastes)
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Mistake Proofing / Poka-Yoke
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Total Productive Maintenance (TPM)
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Takt time, Line Balancing, Standardised Work
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Concurrent Engineering
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Outsourcing
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Business Process Reengineering
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Logistic Regression