Course Content
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INTRODUCTION TO TOYOTA PRODUCTION SYSTEM
- Introduction to Lean Concept
- The Toyota Way & Toyoda Family
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WASTE IDENTIFICATION AND ELIMINATION
- Analyzing Work Activities
- Classification of Waste Symptom -7W
- Searching for Waste / Elimination Technique
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ORGANIZATION IMPROVEMENT THROUGH KAIZEN
- Managing a Kaizen Events
- Facilitating Events using Kaizen Tools
- Project Selection Matrix
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CREATE CONTINUOUS FLOW AND ESTABLISH PULL
- Value Stream Analysis
- Create Flow & Establish Pull
- Reducing inventory through JIT & Pull
- Smooth manufacturing through TAKT
- Kanban
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SUSTAINING THE GAIN
- Standard Work / Jidoka / Built in Quality
- Zero Defect through Poka Yoke
- 5S and Visual Management