Course Content
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RECAP OF ESSENTIAL CONCEPTS IN GD&T
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Datum concepts and applications
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Form control concepts and applications
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Orientation control concepts and applications
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Location control concepts and applications
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Runout control concepts and applications
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Profile control concepts and applications
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THE MAJOR PRINCIPLES IN GEOMETRIC DIMENSIONING AND TOLERANCING
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Conventional Dimensioning Versus Profile and Position Tolerancing
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Converting to Positional Tolerancing to Avoid Ambiguities
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Selecting Datum Features
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Tolerancing Datum Features
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Calculating Geometric Tolerances
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Worst Case Least Material Conditions
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Virtual and Resultant Conditions
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Basic Dimensions and Where Their Tolerances Come From
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TOLERANCING MATING PARTS IN A ROTATING ASSEMBLY-LEARN-WHILE-DOING TRAINING SESSION
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Read and Understand a Crank Shaft and Coupling Assembly
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Apply Criteria for Optimal Datum Feature Selection to the Assembly
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Form Controls for Assembly and Inspection Repeatability
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Orientation Control for Datum Feature Bonus Tolerance and Pattern Shift
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DIRECT VERSUS INDIRECT DATUM STRUCTURES
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Datum Structures and Their Effect on Tolerance
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Direct and Indirect Functional Relationships
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Tolerancing for Producibility and Functionality
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The Goal of Datums in Inspection and Assembly
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How to Choose Between Datum Structures
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How to Calculate the Feasibility of Various Datum Schemes
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Weighing the Suitability of One Control against Another
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How to Spot Similarities in Dissimilar Part Configurations
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How to Lower Cost without Compromising Function
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ALLOWED VERSUS ACTUAL DEVIATION FROM TRUE POSITION - BONUS TOLERANCING AND VIRTUAL CONDITION BOUNDARIES
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Logic behind the Maximum Material Condition concept
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Logic behind the Functional Worst Case Boundaries
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Calculating Actual Departure from True Position
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How to Read a Feature Control Frame to Determine Part Function
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Protecting Virtual Condition Boundaries
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How Additional Positional Tolerances Derived from Feature Size Limits Relate to Worst Mating Condition Boundaries
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PROFILE, FLEXIBLE PARTS AND DATUM TARGETS
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How to Choose Datums and Tolerancing Schemes for complex Sheet Metal and Plastic Parts
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Dealing with Parts with Multiple Curvatures and Angles
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Free State and Restrained versus Free State Inspection Requirements
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Varying Tolerances from Segment to Segment on Surfaces
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Tolerancing Curved Mating Features for Fit
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Measuring Parts as They Function
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Simultaneous versus Separate Gauging Requirements
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Pattern Shift with Simultaneous Requirements
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Fixturing and Stabilising Parts in Presses
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Compound Pattern Datums
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Casting and Draft Angles
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Sheet Metal and Complex Flexible Parts
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Plastic Parts
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TOLERANCING COMPLEX ASSEMBLIES WITH MULTI-LEVEL FUNCTIONAL CONTROLS AND VARYING DATUM STRUCTURES
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Detail Analysis of Optimal use of Datums and Functional Controls that escalates in Sophiscation
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Determining the Most Functional and Producible Approach to Form, Orientation and Location Control
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Calculating and Distribution of Tolerances in Assembly
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Multi-Level, Two Single-segment Controls for Cost Reduction
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Changing of Datum Structures for Direct Tolerancing Relationships to Produce Greatest Yield
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